PRISM-800 Ultrasonic Spray Coating System

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Product Description:

The PRISM-800 is a large format, high speed X-Y-Z spray coating system designed for the thin, uniform application of coatings and suspensions for high-volume, high-throughput production requirements.  This system features USI’s proprietary nozzle-less ultrasonic spray head technology, which provides a more precise and repeatable coating application than conventional spray nozzles, ultrasonic nozzles, air-atomizing nozzles, roll coaters and film coaters.

  • Proprietary nozzle-less ultrasonic spray head technology
  • Fully programmable X-Y-Z motion control
  • Up to 780mm x 780mm usable spray area
  • High speed X-Y-Z gantry, process speed up to 700mm/second
  • Multiple liquid delivery system configurations including:
    • PMP-100 Precision Metering Pump liquid delivery system
      • Micro-stepping positive displacement liquid metering pump
      • Single or dual pump configurations available
      • Automatic pump refill from coating reservoir
      • Data logging
  • Automatic spray head clean and purge functionality
  • Designed to spray flammable coatings
  • Isolated and ventilated spray area
  • Windows 7 based graphical user interface
  • Optional substrate heater with vacuum
  • Optional powered HEPA filtration
  • Optional tandem spray heads for increased throughput
  • Substrate load and unload automation available
  • Optional spray head rotation and tilt functions
  • Dual substrate lift stations available
  • Many more options available

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Configurable, flexible platform to suit the requirements of precision coating applications in various industries including:

  • Semiconductor Packaging
  • Display
  • Fuel Cell
  • Medical

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