PRISM-1200 Ultrasonic Spray Coating System

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Product Description:

The PRISM-1200 is a high-speed, high performance spray coating tool designed for the thin, uniform application of a variety of low viscosity coatings to large glass panels (up to 1.2m wide) and other flat substrates.  The PRISM-1200 leverages USI’s patented, nozzle-less, ultrasonic spray technology for a more uniform, thinner coating compared to conventional spray, spin, dip or roll coating technologies.

Proprietary, nozzle-less ultrasonic spray head technology

  • Excellent coating transfer efficiency: up to 99%
  • Finished film thicknesses down to sub-micron level
  • Large substrate process width – up to 1,219mm (48 inches)
  • Long-life, high speed X-Y-Z ganrty mechanism with servo drive
  • Dual PMP-100 Precision Metering Pump liquid delivery system, features
  • Micro-stepping, positive displacement liquid metering pump
  • Dual pump design for uninterrupted operation
  • Automatic pump refill from coating reservoir
  • Data logging
  • Isolated and ventilated spray area
  • Constructed with materials compatible with acidic and caustic coating liquids
  • Automated spray head washdown, clean and dry station
  • State-of-the-art Ethernet based control system with Windows based Graphical User Interface
  • Configurable as an in-line system or stand-alone
  • Conveyor system
  • Stainless steel roller conveyor
  • Programmable speed up to 3.3 meters/minute (10.8 feet/minute)

Typical coatings applied include:

  • Anti-reflective coatings
  • Anti-smudge coatings
  • CdCl2 solutions
  • Carbon nano-particle, nano-tube and nano-wire solutions
  • Transparent conductive oxides
  • Adhesion promoters
  • Other proprietary coatings

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